VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines of configuration of R4
   + 3.2. Petrol engine of configuration of VR6
   - 3.3. Diesel engines
      3.3.1. Technical characteristics
      3.3.2. General information
      3.3.3. Installation of the piston of the cylinder No. 1 in VMT
      3.3.4. Compression check in cylinders
      3.3.5. Gear belt of a drive of GRM
      3.3.6. Mechanism of a tension of a gear belt
      3.3.7. Gear pulley of a camshaft
      3.3.8. Gear pulley of a cranked shaft
      3.3.9. Pulley of an intermediate shaft
      3.3.10. Belts of a drive of auxiliary units
      3.3.11. Cover of a head of the block of cylinders
      3.3.12. Replacement of an epiploon of a camshaft
      3.3.13. Replacement of an epiploon of an intermediate shaft
      3.3.14. Replacement of epiploons of a cranked shaft
      3.3.15. Replacement of an epiploon of a forward cover of a cranked shaft
      3.3.16. Head of the block of cylinders
      3.3.17. Check of work of hydraulic pushers
      3.3.18. Flywheel
      3.3.19. Replacement of support of the power unit
      3.3.20. Oil case
      3.3.21. Oil pump
      3.3.22. Top casing of the AFN engine
      3.3.23. System of prestarting heating of diesel engines
      3.3.24. Glow plugs
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Engines>> Diesel engines>> Pulley of an intermediate shaft
Removal of a pulley of an intermediate shaft is carried out in the following order:
– remove the contact socket of the electromagnetic valve останова the engine;
– снимте belt of a drive of auxiliary units;
– усткановите the cylinder No. 1 piston in VMT of a step of compression (see подразд. 3.3.3);
– remove a gear belt of a drive of GRM (see подразд. 3.3.4);

Fig. 3.64. Details of a drive of GRM: 1–bottom cover of a drive of GRM; 2–pulley of a cranked shaft; 3–belt of a drive of auxiliary units; 4–bolt of fastening of a pulley of a cranked shaft; 5–bolt of fastening of a gear pulley of a cranked shaft; 6–gear belt of a drive of GRM; 7–tension roller of a gear belt of a drive of GRM; 8–bolt of fastening of a tension roller; 9–bolts of fastening of the top cover of a drive of GRM; 10-top cover of a drive of GRM; 11-back cover of a drive of GRM; 12-back arm of fastening of TNVD; 13-TNVD; 14-forward arm of fastening of TNVD; 15-gear pulley of TNVD; 16-pulley of an intermediate shaft; 17-bolt of fastening of a pulley of an intermediate shaft; 18-gear pulley of a cranked shaft; 19-the bottom cover of a drive of GRM (for completely closed drive); 20-the top cover of a drive of GRM (for completely closed drive); 21-a back cover of a drive of GRM (for completely closed drive)


– зафикисируйте a pulley 16 (see fig. 3.64 ) an intermediate shaft from a provorachivaniye also unscrew a bolt of the 17th fastening of a pulley;
– remove a pulley 16 intermediate shaft.
Installation of a pulley of an intermediate shaft is carried out in the following order:
– clear interfaced surfaces of a pulley and an intermediate shaft;
– establish a segment shponka in a flute of an intermediate shaft and establish a pulley 16;
– tighten a bolt of the 17th fastening of a pulley of an intermediate shaft the moment of 45 N · m;
– establish a gear belt of a drive of GRM (see подразд. 3.3.4);

Fig. 3.61. Combination of adjusting labels of a flywheel and coupling case


Fig. 3.5. Provision of adjusting labels of a gear pulley of a camshaft of the SOHC engines, corresponding VMT of the piston of the first cylinder: 1–head of the block of cylinders; 2–gear pulley; 3–cover of a head of the block; And – an adjusting label


Fig. 3.67. Combination of labels on a gear pulley and an arm of fastening of TNVD


– check combination of all adjusting labels: a flywheel (see fig. 3.61 ), a gear pulley of a camshaft (see fig. 3.5 ) and a gear pulley of TNVD (fig. 3.67) ;
– establish covers 19 and 20 (see fig. 3.64 ) GRM drive;
– establish a pulley 2 cranked shaft;
– establish a belt 3 drives of auxiliary units and adjust its tension.








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