VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmission
   - 8.1. Mechanical transmission
      8.1.1. General information
      8.1.2. Transmission removal
      8.1.3. Transmission installation
      8.1.4. Transmission dismantling
      8.1.5. Dismantling, check of a condition and assembly of primary shaft
      8.1.6. Secondary shaft
      8.1.7. Backing shaft
      8.1.8. Differential
      8.1.9. Gear shifting mechanism
      8.1.10. Installation axial люфта primary shaft
      8.1.11. Installation axial люфта secondary shaft
      8.1.12. Transmission assembly
      8.1.13. Mechanism of management of a transmission
      8.1.14. Adjustment of the mechanism of gear shifting
      8.1.15. Check of level of oil in a transmission
   + 8.2. Automatic transmission
   + 8.3. Distinctive features of transmission of cars with a full drive of Passat Syncro
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Transmission>> Mechanical transmission>> Adjustment of the mechanism of gear shifting
Adjustment without special adaptations
Adjustment of the mechanism of gear shifting carry out in the following order:
weaken a bolt of fastening of a cable to the lever of gear shifting and a nut of fastening of the hinge to the lever of a preliminary choice of transfers;
fix the gear shifting lever, having established a drill or a core in an opening in the center of the lever of gear shifting;
transfer the gear shifting lever to neutral situation;
tighten a bolt and a nut of fastening of cables then check clearness and smoothness of inclusion of transfers;
check a course of a shaft of the mechanism of a choice of transfers, having included the first transfer and having pressed the gear shifting lever counter-clockwise;

Fig. 8.58. Check of vertical moving of a shaft of the mechanism of a choice of transfers


having released the lever, measure vertical moving of a shaft of the mechanism of a choice of transfers which should make 1 mm (fig. 8.58) ;

Fig. 8.59. For adjustment of moving of a shaft of a choice of transfers, weaken a nut (And) and move the cable hinge on an arrow


weaken a nut of fastening of the hinge to the lever of a preliminary choice of transfers and, moving the cable hinge to lever cuts, establish demanded moving of a shaft (fig. 8.59) ;
exact adjustment carry out by means of the special VW 3192 adaptation.

Adjustment with the VW 3192 adaptation
Adjustment of the mechanism of switching of a transmission by means of the adaptation carry out in the following order:
establish the lever of switching of a transmission in neutral situation and remove the handle from the gear shifting lever;

Fig. 8.60. A bolt of fastening of a cable of gear shifting (And) and a nut from a tip of a cable of a preliminary choice of transfers (In)


having removed a protective cover, unscrew a bolt of fastening of a cable (fig. 8.60) of gear shifting and a nut from a tip of a cable of a preliminary choice of transfers so that each cable of switching could move freely in longitudinal openings;
remove the switch of lamps of the backing, located on the mechanism of a choice of transfers;

Fig. 8.61. Adjustment of the mechanism of gear shifting: 1 — the screw of fastening of the adjusting adaptation; 2 — the screw of fixing of the lever of gear shifting; 3 — the fixing screw ползуна


in car salon, unscrew a bolt in a forward part of the case of the lever of gear shifting and establish the adjusting adaptation 3192 (fig. 8.61) ;
fixing hook of the adjusting adaptation place under a plate and fix the screw (2). The lever of gear shifting shift in a cut ползуна the adjusting adaptation to the left;
the lever of gear shifting and the adjusting adaptation shift against the stop to the left and fix ползун the screw (3);
move the gear shifting lever to cuts of the adjusting adaptation to the right and wrap the screw (1);

Fig. 8.62. A plate arrangement with a cut (3192/1) and a directing pin under the gear shifting lever


establish a plate with a cut and a directing pin in the switching lever on a transmission. Move a plate between the lever of gear shifting and a cover, achieving sure fixing of a plate (the plate thus should not lift the gear shifting lever) (fig. 8.62) ;
fix both cables of gear shifting (the cable between an emphasis and a tightening bolt should be thus tense) and take a plate with a directing pin, and also the adjusting adaptation;
the gear shifting lever in neutral situation should be in a cut of 3 and 4 transfers.
having completely squeezed out coupling, consistently include all transfers. If inclusion of any transfer needs more than one attempt, check moving of a shaft of the mechanism of a choice of transfers on a transmission (see fig. 8.58 ).