VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmission
   - 8.1. Mechanical transmission
      8.1.1. General information
      8.1.2. Transmission removal
      8.1.3. Transmission installation
      8.1.4. Transmission dismantling
      8.1.5. Dismantling, check of a condition and assembly of primary shaft
      8.1.6. Secondary shaft
      8.1.7. Backing shaft
      8.1.8. Differential
      8.1.9. Gear shifting mechanism
      8.1.10. Installation axial люфта primary shaft
      8.1.11. Installation axial люфта secondary shaft
      8.1.12. Transmission assembly
      8.1.13. Mechanism of management of a transmission
      8.1.14. Adjustment of the mechanism of gear shifting
      8.1.15. Check of level of oil in a transmission
   + 8.2. Automatic transmission
   + 8.3. Distinctive features of transmission of cars with a full drive of Passat Syncro
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Transmission>> Mechanical transmission>> Mechanism of management of a transmission

Fig. 8.51. Mechanism of management of a transmission: 1–handle of the lever of gear shifting; 2–protective casing of the lever; 3–plug of fastening of a casing of the lever; 4–plug; 5–spring; 6–plug; 7–directing the lever; 8–spring lock ring; 9–gear shifting lever; 10-the directing plug; 11-spring; 12-case of the mechanism of a choice of transfers; 13-plug; 14-pin; 15-bolt; 16-bolt; 17-case of the lever of gear shifting; 18-laying; 19-plug; 20-basic plate; 21-lever of the mechanism of a choice of transfers; 22-cover; 24-cable of a preliminary choice of transfers; 25-gear shifting cable; 26-a plate of fastening of covers of cables to the case; 27-laying; 28-nut; 29 — an arm of fastening of cables; 30-bracket of fastening of cables; 31-bolt of fastening of a cable of gear shifting; 32-figured spring lock washer; 33-gear shifting lever; 34-lever of a preliminary choice of transfers; 35-mechanism of a choice of transfers; 36-switch of lamps of a backing


Removal and installation of the mechanism of management by a transmission (fig. 8.51) carry out in the following order:

Fig. 8.52. Elements of fastening of a cable of gear shifting: 1–bolt of fastening of a cable; 2–gear shifting cable; 3–washer; 4–gear shifting lever


disconnect from a transmission a gear shifting cable. Unscrew a bolt of fastening of a cable of a choice of transfers from the lever operating horizontal moving of a shaft of the mechanism of a choice of transfers, and remove a cable from the lever (fig. 8.52) ;

Fig. 8.53. Removal of brackets of fastening of cables to a suspension bracket arm on a transmission


remove a spring bracket (fig. 8.53) of fastening of a cable of a preliminary choice of transfers to the intermediate lever operating vertical moving of a shaft of the mechanism of a choice of transfers and disconnect a cable from the lever;
remove brackets of fastening of cables of gear shifting to an arm of a suspension bracket of cables on a transmission;
having hung out a forward part of the car, fix it on basic racks;
unscrew bolts of fastening of a connector of an exhaust system and remove an exhaust pipe;

Fig. 8.54. Gear shifting drive: 1–the gear shifting lever (moves on an arrow A); 2–the lever of a preliminary choice of transfers (the direction is shown on an arrow B); 3–thermofilter; 4–gear shifting cable


unscrew two bolts of fastening of a back part of the thermofilter 3 (fig. 8.54) , remove a clip in a forward part (or some clips located on each side) and take the thermofilter from under the car;
from below the car unscrew two bolts of fastening of a back part of the case of the lever of gear shifting;
in car salon, having unscrewed the handle from the gear shifting lever, remove a protective casing of the lever. Unscrew two plastic nuts located in the top back part of the case of the lever of gear shifting and lower the lever with cables under the car;
take pins of fastening and uncover the case of the lever of gear shifting;
unscrew two nuts of a plate of fastening of covers of cables to the case of gear shifting and remove a plate;
previously having disconnected spring clips, disconnect cables from the gear shifting lever;
if necessary carry out dismantling of the block of the lever of gear shifting, previously having unscrewed a bolt of fastening of a directing pin and having removed lock rings;

Fig. 8.55. Placement of a rubber cover of decorative furnish of the lever of gear shifting on a shoulder directing the lever: A–rubber cover; B–lever


Fig. 8.56. Details of the case of the lever of gear shifting: 1–plastic nuts; 2–prokladochny plugs; 3–laying; 4–case; 5–laying


assembly of the block of the lever of gear shifting carry out in sequence, return dismantling. The plug of fastening of furnish (fig. 8.55) arrange at distance of 40 mm from the lever handle. At installation of a new head on the spherical hinge of the case (fig. 8.56) of the mechanism of a choice of transfers, heat up a head and from two parties compress it then establish on the spherical hinge;

Fig. 8.57. Details of the lever of gear shifting: 1–plug of fastening of furnish of the lever; 2–spring washer; 3–plug; 4–directing the lever; 5–lock ring; 6–konusny lock washer; 7–gear shifting lever; 8–spring clips; 9–bolt; 10-bolts of fastening of the thermofilter; 11-cable of a preliminary choice of transfers; 12-gear shifting cable; 13-lever of the mechanism of a preliminary choice of transfers; 14-basic plate; 15-a directing pin; 16-cap; 17-case of the mechanism of a choice of transfers; 18-spring


lever 7 installation (fig. 8.57) of gear shifting and cables make in sequence, return to removal with obligatory subsequent adjustment.







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