VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmission
   - 8.1. Mechanical transmission
      8.1.1. General information
      8.1.2. Transmission removal
      8.1.3. Transmission installation
      8.1.4. Transmission dismantling
      8.1.5. Dismantling, check of a condition and assembly of primary shaft
      8.1.6. Secondary shaft
      8.1.7. Backing shaft
      8.1.8. Differential
      8.1.9. Gear shifting mechanism
      8.1.10. Installation axial люфта primary shaft
      8.1.11. Installation axial люфта secondary shaft
      8.1.12. Transmission assembly
      8.1.13. Mechanism of management of a transmission
      8.1.14. Adjustment of the mechanism of gear shifting
      8.1.15. Check of level of oil in a transmission
   + 8.2. Automatic transmission
   + 8.3. Distinctive features of transmission of cars with a full drive of Passat Syncro
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Transmission>> Mechanical transmission>> Gear shifting mechanism
Dismantling of the mechanism of gear shifting carry out in the following order:

Fig. 8.37. Mechanism of a choice of transfers: 1–screw; 2–cover; 3, 4, 6, 16 – the plug; 5–gear shifting lever; 7–lever of a preliminary choice of transfers; 8–washer; 9–nut; 10-lock bolt; 11-basic plug; 12-ring; 13-shaft of the mechanism of a choice of transfers; 14-case; 15-bolt; 17-switch of lamps of a backing


carefully clear and examine the mechanism of a choice of transfers (fig. 8.37) ;
check a condition of the plug of the transferring lever of a preliminary choice of transfers and basic plugs of a shaft of the mechanism of a choice of transfers;
unscrew bolts of fastening and remove the switch of lamps of a backing;
unscrew nuts and remove a bolt of fastening of the transferring lever of a preliminary choice of transfers and a shaft of the mechanism of a choice of transfers.
for replacement of plugs of a shaft of the mechanism of a choice of transfers by means of a piece of a pipe of suitable diameter squeeze out old plugs. Establish to the place of old new plugs;
if it is necessary to disassemble the mechanism of moving of forks of inclusion of transfers, by means of labels fix a relative positioning of details before removal;
for removal of a tip of a fork of gear shifting remove a konusny spring lock ring from a reverse side of a tip of a fork. At installation fix a tip a new lock ring.

Fig. 8.38. Gear shifting mechanism: 1–plug; 2–case; 3–lock screw; 4–basic plug; 5–sealing ring; 6–shaft of the mechanism of a choice of transfers; 7–fork of inclusion of the 5th transfer; 8–tip of a fork of switching of the 5th transfer; 9–lever of inclusion of the 5th transfer; 11-lever of a fork of inclusion 3-y/4-y transfers; 10-lever of a fork of inclusion of the 5th transfer; 12-pins of forks of inclusion of transfers; 13-switching fork 3-y/4-y transfers; 14-tip of a fork of switching 3-y/4-y transfers; 15-lever of a fork of inclusion 1-y/2-y transfers; 16-lever of a fork of inclusion of a backing; 17-shaft support; 18-lock ring; 19-holder of a fork of inclusion of a backing; 20-spring; 21-pin; 22-backing fork; 23-inclusion fork 1-y/2-y transfers; 24-tip of a fork of inclusion 1-y/2-y transfers


Assembly of the mechanism of the mechanism of gear shifting (see fig. 8.38 ) carry out in the following order:

Fig. 8.39. Sizes of tips of forks of gear shifting


Fig. 8.40. Distance measurement between tips of forks of gear shifting


oil all details and check correctness of installation of tips of forks of gear shifting. Check distance between tips of the established forks (fig. 8.39, 8.40) .








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