VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
- 16. Body
   + 16.1. General information
   16.2. Care of a body
   + 16.3. Insignificant damages of a body
   16.4. Considerable damages of a body
   16.5. Moldings, facing of wheel niches
   + 16.6. Cowl elements
   16.7. Forward and back bumpers
   16.8. Forward cross-section beam of a body
   16.9. Forward wing
   + 16.10. Luggage carrier elements
   + 16.11. Elements of a back door (cars with a body the versatile person)
   16.12. Hinges and locks
   16.13. Elimination of jingle of doors
   - 16.14. Elements of a forward door
      16.14.1. Internal furnish of a forward door
      16.14.2. Window regulator
      16.14.3. Glass of a forward door
      16.15.4. Window regulator electric motor
      16.14.5. Lateral rear-view mirrors
      16.14.6. Handle, locks and clamps of locks of a forward door
      16.14.7. Forward door assembled
      16.14.8. Sealant of a forward door
   + 16.15. Elements of a back door
   16.16. Internal rear-view mirror
   16.17. Central console
   + 16.18. Combination of devices
   16.19. The receiver with coding system
   16.20. Perchatochny box
   16.21. Dashboard
   + 16.22. Forward seats
   + 16.23. Back sitting
   + 16.24. Seat belts
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Body>> Elements of a forward door>> Handle, locks and clamps of locks of a forward door

Fig. 16.33. Details of the lock of a forward door, latch of the lock and door handle: 1–plastic washer; 2–washer; 3–bolt of the limiter of a door; 4–cover; 5–draft; 6–collar; 7–spring lock ring; 8–roller rotor; 9–spring; 10-emphasis; 11-the lock cylinder (with a key); 12-bracket; 13-socket of the central lock; 14-adjusting bolt; 15-rod of blocking of the lock; 16-the clamp button (it is screwed on a rod); 17-blocking lever; 18-microswitch of automatic humeral belts; 19-the lock with a latch


On fig. 16.33 details of the lock of a forward door, a latch and the door handle are shown. For removal and installation of these details in most cases it is required to remove the decorative panel with a water insulating film.
On some cars the structure of the lock and the mechanism of fixing includes microswitch and conducting which at the same time are also a part of automatic system of humeral seat belts. On the cars equipped with the central lock, in the handle the microswitch which replacement is not provided is built in. When dismantling mechanism, do not forget to disconnect contact sockets of conducting.

Removal of the lock of a door
Removal make in the following order:
– completely lift door glass;
– remove internal furnish then accurately remove draft of the 5th lock;

Fig. 16.34. Types of the lock of a forward door: 1–an early model range — with a big opening (shooter) through which the lever of the lock is put in action; 2–a late model range — with a small opening (3) through which the lever of the lock can be put in action


– insert a core in diameter of 3 mm through the corresponding viewing opening at the heart of the synchronizer and move the blocking lever 17 to blocking position. On cars one of two types of locks which can be identified, обратясь to fig. 16.34 is established ;
– unscrew two screws of fastening and remove the synchronizer from a door.
After lock removal, disconnect the socket 13 (see fig. 16.33 ) the central lock.
Installation carry out to sequences, return to removal.
After installation of the lock check, that the free wheeling of the handle of a door between the lever of the door lock and a regulator made from 0,1 to 1,0 mm. Rotate a regulator before receiving a demanded free wheeling.

Removal of the external door handle

Fig. 16.35. Removal of the external door handle: 1–screw; 2–bracket; 3–washer


The external door handle fastens the screw 1 (fig. 16.35) access to which is provided from the back party of a door. The handle acts in film after an otvorachivaniye of the screw and is displaced in the arrow direction, then turns in the direction of the second arrow and acts in film from an axis.
Removal of the cylinder of the lock

Fig. 16.36. Details of the cylinder of the lock: 1–adjusting bolt; 2–spring lock ring; 3–kulachkovy plug; 4–spring; 5–limiter; 6–lock cylinder; 7–spring; 8–ball; 9–sealing ring; 10-microswitch; 11-assembly opening


On fig. 16.36 lock details with which the lock cylinder is mounted are shown. The cylinder of the lock 6 turns in both directions on a corner 70 °. The spring 4 resting against ledges on the case, returns the lock cylinder in average situation. To remove and put the lock it is necessary together with the inserted key.

Installation of the cylinder of the lock
Installation make in the following order:
– grease the lock cylinder with G 000400 greasing or equivalent to it;
– grease a small spring 7 and a ball 8 and insert them into an assembly opening;
– turn a key in the lock against the stop;
– tighten the lock cylinder for 90 ° (1/4 turns);

Fig. 16.37. Verification of the provision of a ball of the cylinder of the lock (it is specified by an arrow)


– check the provision of a ball (fig. 16.37) ;
– put on the roller a rotor so that the flute for a spring lock ring 2 opened;
– establish a spring lock ring.

Fig. 16.38. Removal of the lock of a forward door with a latch: 1–bolts


To remove the lock of a forward door together with a latch, block draft a core in diameter of 3 mm (fig. 16.38) and the internal door handle transfer the lock mechanism to the provision of unlocking of a door then unscrew bolts 1.

       NOTE
At lock dismantle with a latch glass should be completely closed (is lifted).