VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
- 16. Body
   + 16.1. General information
   16.2. Care of a body
   + 16.3. Insignificant damages of a body
   16.4. Considerable damages of a body
   16.5. Moldings, facing of wheel niches
   + 16.6. Cowl elements
   16.7. Forward and back bumpers
   16.8. Forward cross-section beam of a body
   16.9. Forward wing
   + 16.10. Luggage carrier elements
   - 16.11. Elements of a back door (cars with a body the versatile person)
      16.11.1. Back door assembled
      16.11.2. Emphasis of a back door
      16.11.3. Facing of a back door (cars with a body the versatile person)
   16.12. Hinges and locks
   16.13. Elimination of jingle of doors
   + 16.14. Elements of a forward door
   + 16.15. Elements of a back door
   16.16. Internal rear-view mirror
   16.17. Central console
   + 16.18. Combination of devices
   16.19. The receiver with coding system
   16.20. Perchatochny box
   16.21. Dashboard
   + 16.22. Forward seats
   + 16.23. Back sitting
   + 16.24. Seat belts
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Body>> Elements of a back door (cars with a body the versatile person)>> Back door assembled
Removal make in the following order:
– open, lift and support a back door in open situation;
– disconnect and remove internal furnish of a back door;
– disconnect electroconducting from a back door. Pay attention to an arrangement of wires;
– using a pencil or a felt-tip pen, note position of each hinge of a back door;
– while the assistant supports a back door, disconnect from a door an emphasis, previously having disconnected hinges on each side doors;
– unscrew a bolt of fastening of a back door and remove a door.
Installation carry out to sequences, return to removal. Before a tightening of bolts of fastening of the hinge of a back door check, that the back door was correctly combined with a body.

Fig. 16.19. Adjustment of the buffer of a back door: 1–coupling; 2–laying edge; 3–a six-sided key «on 3 mm»; gap and = 3 mm


If it is necessary to adjust buffers of a back door, accurately remove pins from the lever of a strut of the buffer and remove the buffer. Remove a rubber pillow from the buffer, then, using a six-sided key «on 3 mm»  (fig. 16.19) , wrap the fastening screw against the stop and adjust the cut coupling 1 to provide a gap of equal 3 mm. The edge of 2 laying should contact with the cut coupling.

Fig. 16.20. Adjustment of the buffer of a back door: 1–ledges; 2–breaks; b gap = 10 mm


Remove a clip and make adjustment, as is shown in fig. 16.20 .
Collect the buffer and insert a pin.
Smoothly close a back door and having opened it again, softly clamp the buffer.