VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
- 15. Electric equipment
   + 15.1. Technical characteristics
   15.2. Security measures at work with electric equipment
   + 15.3. Detection of not closed chain
   + 15.4. Storage battery
   + 15.5. Generator
   - 15.6. Starter
      15.6.1. Starter repair
      15.6.2. Main malfunctions of a starter
   15.7. Block of safety locks and relay
   15.8. Replacement of the lock of ignition
   + 15.9. Switches
   + 15.10. Combination of devices
   + 15.11. Internal lighting and lighter
   + 15.12. Headlights
   + 15.13. Windscreen cleaner
   15.14. Windscreen washers
   15.15. Cleaner of back glass
   + 15.16. Central lock
   + 15.17. Hatch
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Electric equipment>> Starter>> Starter repair
       PREVENTION
Depending on updating of a starter of operation on repair of concrete model can slightly differ from the described below.

Dismantling make in the following order:
– clear a starter;
– unscrew a nut and disconnect a wire of a food of a starter from a clip of the traction relay;
– unscrew screws with crosswise shlitsa and take the traction relay from a drive;
– disconnect a relay anchor from the inclusion lever;
– unscrew coupling bolts and take them from the case;
– using a screw-driver as the lever, take rubber pillows over the inclusion lever;
– uncover the party of a drive and at the same time remove the inclusion lever;
– disconnect the inclusion lever from a ring of sliding of an anchor;
– unscrew screws and remove a small face cover and laying;
– remove a spring lock ring and laying, noting exact number of laying as they define axial люфт anchors;
– remove a protective plate of a collector with laying;
– before removal of knot of a shchetkoderzhatel, take a tubular opravka with external diameter equal to diameter of a collector. Establish an opravka opposite to a collector, then shift plugs and a shchetkoderzhatel on an opravka;
– note the provision of a plate of the lever of inclusion concerning a fork and take a rotor;
– a metal tubular opravka bring down a persistent ring from a lock ring on a rotor shaft, then remove lock and persistent rings, having shifted them on a shaft;
– remove a gear wheel drive from a rotor shaft.
After dismantling of a starter check:
– a condition of brushes, and also freedom of moving of brushes in shchetkoderzhatel;
– length of brushes, and in case of wear of brushes establish new brushes which are necessary for soldering in into place. At the soldering watch, that solder did not get on a wire as it can prevent to move freely to brushes in holders;
– force of a clip and provision of springs of brushes;
– a type of a collector which should be cleared a rag moistened in White-spirite, and прошлифовать a fine-grained emery paper;
– a condition of plugs of self-greased bearings. In need of replacement of plugs new plugs directly ahead of installation in a starter should be lowered not less than on 20 mines in engine oil (viscosity of SAE 30 or 40);
– check teeths of a drive of a gear wheel and be convinced that the coupling of a free wheeling rotates only in one direction;
– check diameter of a collector.
Assembly carry out in return sequence.