VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
- 7. Coupling
   7.1. Specifications and characteristics
   7.2. General information
   7.3. Check of a technical condition of hydraulic system
   7.4. Coupling pedal
   7.5. Air removal from a hydraulic drive of coupling
   7.6. Removal and installation of the working cylinder of coupling
   7.7. Removal and installation of the main cylinder of coupling
   7.8. Removal and installation of a cable of a drive of coupling
   7.9. Removal and installation of press and conducted disks of coupling
   7.10. Removal and installation of the lever and bearing of switching off of coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Coupling>> Removal and installation of the lever and bearing of switching off of coupling
Removal of the lever of switching off of coupling and the bearing carry out in the following order:
using a screw-driver as the lever, remove the lever of switching off of coupling from a hairpin with a spherical tip on a transmission case;
take the bearing together with the lever of switching off of coupling from the directing plug;
disconnect the bearing from the lever of switching off of coupling.
Check of a technical condition of the bearing of switching off of coupling carry out in the following order:
– the bearing of switching off of coupling should have a soft uniform course and not have thus wear tracks — otherwise the bearing is subject to obligatory replacement;
– it is impossible to wash out the bearing in solvent that can lead to removal from the bearing of greasing and, as a result, to fast wear of the bearing.
Installations of the bearing of switching off of coupling and the lever of switching off of coupling carry out in the following order:
– clear of pollution the lever of switching off of coupling, a hairpin with a spherical tip and directing plug;

Fig. 7.15. Installation gear (And) and flat (In) washers in the lever of a mechanical (hummock) drive of coupling with use of an opravka of VW 420


– at replacement of the lever of a drive of coupling on models with a mechanical (hummock) drive of coupling establish gear and flat washers in the lever (fig. 7.15) . A gear washer establish the convex party to a casing. For installation of washers use a tubular opravka of the corresponding diameter;
– carry out installation of the bearing and the lever of switching off of coupling to sequences, return to removal. At installation grease a hairpin with a spherical tip and the surface of the bearing contacting to a diafragmenny spring, special greasing. Establish a spring on the lever and establish the lever on a hairpin with a spherical tip to a spring zashchelkivaniye.