VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
- 7. Coupling
   7.1. Specifications and characteristics
   7.2. General information
   7.3. Check of a technical condition of hydraulic system
   7.4. Coupling pedal
   7.5. Air removal from a hydraulic drive of coupling
   7.6. Removal and installation of the working cylinder of coupling
   7.7. Removal and installation of the main cylinder of coupling
   7.8. Removal and installation of a cable of a drive of coupling
   7.9. Removal and installation of press and conducted disks of coupling
   7.10. Removal and installation of the lever and bearing of switching off of coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Coupling>> Removal and installation of a cable of a drive of coupling
Removal of a cable of a drive of coupling carry out in the following order:
– uncover the block of safety locks. Having unscrewed fastening screws, dismantle the lower part of the dashboard;
– отвернтите two screws of fastening of a casing to the lower part of a steering column also remove a casing;

Fig. 7.7. Details of a mechanical (hummock) drive of coupling: 1 — a fixing clip; 2 — the mechanism of adjustment of a free wheeling of a pedal; 3, 4 — sealing washers; 5 — the plug; 6 — a coupling pedal; 7 — an arm of a pedal of coupling of a cable; 8, 9 — fastening bolts; 10 — the lever; 11 — a lock washer; 12 — a sealing washer; 13 — a gear washer; 14 — a spring; 15 — a pusher; 16 — a basic element; 17 — a cover emphasis


– several times press and release a coupling pedal. Fix the mechanism of adjustment of a cable of coupling (for example, a wire collar), having moved against the stop a control lever aside, opposite to normal working situation then remove a cable from the lever of switching off of coupling;

Fig. 7.8. Use of a special collar for fixing of the mechanism of automatic adjustment of a cable of coupling


       NOTE
For fixing of the mechanism of adjustment of a free wheeling of pedals instead of a wire collar it is more convenient to use a special fixing collar (1) with ears (2) (fig. 7.8) . If the mechanism of adjustment of a free wheeling of pedals for any reasons does not manage to be fixed, cut a coupling cable in the most convenient place, and at installation use a new cable. For compression of the mechanism of adjustment of a free wheeling of pedals move a sealing washer of a cable several times back and forth before complete compression of the mechanism.

– disconnect a cable from a clamp;
– disconnect a cable from a pedal of coupling and take it in a motor compartment.
Installation of a cable of coupling of a drive of coupling carry out in the following order:
– stretch a coupling cable from a motor compartment in car salon, connect it to a pedal of coupling and correctly arrange in a motor compartment, without fixing it in a clamp;
– connect a cable to the lever of switching off of coupling;
– fix a cable in a clamp then remove a special fixing collar from the mechanism of automatic adjustment of a cable;
– be convinced that the cable does not adjoin to the top part of a transmission;

Fig. 7.9. Check of action of a clutch lever


– for cable adjustment five times press against the stop a coupling pedal, then release it on 10 mm and be convinced that the pedal moves freely (fig. 7.9) ;
– establish into place a casing of the lower part of a steering column and the lower part of the dashboard.